Extractables and Leachables (E&L) Testing

By developing and conducting comprehensive extractables and leachables testing programs, Smithers Rapra's experts can help to guide you through the complexity of FDA and EU approval submissions for various medical and pharmaceutical products.

Extractables and leachables studies enable manufacturers to identify, quantify and identify the risk of leachable impurities migrating into a drug solution from container closure systems, processing equipment or packaging. This makes the successful examination of extractable and leachable substances extremely important for both the protection of patients and adherence to regulatory expectations. 

Smithers Rapra provides extractables and leachables testing on a wide range of closure and drug delivery systems, including: 

Regulatory Compliance

Our experts conduct extractables and leachables assessments in accordance to regional guidance and regulatory specifications, including United States Pharmacopeia (USP), FDA, MHRA and EMA requirements. We also undertake extractables and leachables studies to PQRI recommendations and BPOG guidelines. 

We can provide an extractables and leachables analysis to demonstrate product and material compliance with:

  • USP <1661> Evaluation of Plastic Packaging Systems and Their Materials of Construction with Respect to Their User Safety Impact
  • USP <1663> (Assessment of Extractables Associated with Pharmaceutical Packaging/Delivery Systems)
  • USP <1664> (Assessment of Drug Product Leachables Associated with Pharmaceutical Packaging/Delivery Systems)
  • USP <232> (Elemental Impurities)
  • USP <381> (Elastomeric Closures for Injections)
  • USP <661> (Containers – Plastic)
  • USP <661.1> Plastic Materials of Construction
  • USP <661.2> Plastic Packaging Systems for Pharmaceutical Use
  • USP <665> Plastic Components and Systems Used in Pharmaceutical Manufacturing
  • USP <671> (Containers – Performance Testing)
  • BPOG single use extractables studies

We will work with you to ensure that your regulatory requirements are fulfilled by the testing programme. 

Techniques

Numerous analytical techniques are used for extractables and leachables studies because no single analytical technique can detect all of the potential contaminants. The techniques used typically include:

Gas Chromatography Mass Spectrometry (GC-MS) 3D Gas Chromatography Mass Spectrometry (GCxGC-ToF-MS) Liquid Chromatography Mass Spectrometry (LC-MS)
pH Conductivity Non-Volatile Residue (NVR) and Fourier Transform Infrared (FT-IR) spectroscopy
Total Organic Carbon (TOC) Inductively Coupled Plasma Optical Emission Spectrometry (ICP-OES)  

Custom Extractables & Leachables Study Programs

Our experts will design an extractables and leachables study tailored to your project’s requirements, using the following extractables and leachables framework:

Extractables and leachables testing - Smithers Rapra

We have an open door policy, and clients are welcome to visit our site. 

Comprehensive Risk Assessments

Before undertaking an extractables and leachables analysis, our experts will make a comprehensive risk assessment of your product or device. This could include various factors - depending on your product - such as daily dose, administration route, toxicity classification, material contact, dosage form, patient population, duration and construction materials. 

This assessment gives our clients the ultimate assurance that our testing will address the relevant areas of concern for their project, as well providing the transparency of our rationale and subsequent approach. 

Analytical Expertise

Smithers Rapra has a 90-year history of working with rubber and plastics, and over this time we have development in-house GC-MS, LC-MS and FT-IR library database of thousands/hundreds of substances to aid in the identification of E&L substances. We are well-placed to assist you in the identification of unknown leachables.

Expert Support

Our experts can provide consultative support at every stage of the extractables and leachables process, from understanding extractables and leachables regulatory requirements to deciding on a suitable test strategy to decoding the results. We will work with you to understand you requirements, address your needs and deliver the required results to support your regulatory submission and protect patients. 

As plastics and rubber material experts, we can also offer consultative support to help clients with:

  • In-house and on-site training
  • Material selection and failure analysis
  • Independent extractables and leachables data review
  • Patent litigation 

Global Expertise

We have chemical analysis laboratories in both the UK and US, offering a comprehensive range of extractables and leachables testing techniques. Through our sister companies, we can also offer primary pack testing, distribution studies and bioanalytical services. 

Quality and Accreditation

Our laboratories are FDA registered and UKAS accredited to ISO 17025. 

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